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Application case | Measuring Light Curtains in Woodworking Machinery: Log Diameter, Length Detection, Cutting Sorting, and Deformation Detection

Application case | Measuring Light Curtains in Woodworking Machinery: Log Diameter, Length Detection, Cutting Sorting, and Deformation Detection

2024/7/24

Measuring Light Curtains in Woodworking Machinery: Log Diameter, Length Detection, Cutting Sorting, and Deformation Detection

Measuring Light Curtains in Woodworking Machinery
Installation Method of Safety Light Curtain

Log Diameter Measurement

In the woodworking machinery industry, measuring the diameter of logs is a critical step before processing. Measuring light curtains use infrared sensor technology to accurately measure the diameter of logs in a non-contact manner. The principle is that as the product passes through the light curtain detection area, it blocks a certain number of light beams. The light curtain calculates the change in the number of blocked beams to measure the diameter. This method is not only highly accurate (up to 1mm) but also responds quickly, avoiding damage or deformation to the wood that can occur with traditional contact measurements.

Log Length Detection

Measuring light curtains also excel at detecting log lengths. As logs pass through the light curtain detection area, the light curtain can monitor and calculate the length of the logs in real-time. This online detection method not only improves production efficiency but also ensures the accuracy of the measurements. Operators only need to set the measurement parameters, and the machine will automatically complete the length measurement, significantly reducing labor costs and errors.

Cutting and Sorting

In automated woodworking production lines, measuring light curtains are often combined with cutting equipment to achieve precise cutting and automatic sorting of logs. Using the size information obtained from the measuring light curtains, the cutting equipment can automatically adjust cutting parameters to ensure that the cut boards or wood segments are precise and uniform in size. Additionally, the sorting system can automatically sort logs or wood segments of different sizes into designated positions based on data provided by the measuring light curtains, facilitating subsequent processing.

Deformation Detection

Wood may bend and deform during processing, which not only affects product quality but can also cause difficulties in subsequent processing. Measuring light curtains can monitor wood deformation in real-time. Since bending deformation causes changes in the wood's length, the measuring light curtain can detect these slight changes in length to identify whether the wood has deformed. If deformed wood is detected, the system can automatically stop or remove it from the production line, ensuring product quality and production safety.

Log Diameter Measurement Solution

Application Scenario Analysis

Process Step: Sorting line, at the front end of the conveyor belt

Application: Before entering the debarking equipment, the infrared measuring light curtain quickly and accurately measures the diameter of the logs. Based on the measurement results, the fixtures and debarking tools are automatically adjusted to ensure stable production and equipment safety.

From the video on the left, you can see that our customer is using DADISICK's QL series measuring light curtains.

Recommended Measuring Light Curtains

measuring light
◾ 1.25 mm High-Precision Measurement and Detection.
◾ Designed with dimensions of 36 mm x 36 mm, the safety sensor can connect to cables (M12) through an aviation connector.
◾ Comprehensive self-check function ensures that no erroneous signals are sent to controlled electrical devices when the safety sensor malfunctions.
◾ Strong anti-interference capability: The system has excellent resistance to electromagnetic signals, strobe lights, welding arcs, and surrounding light sources.
◾ Adopts surface-mount technology, providing superior shock resistance.
◾ Compliant with IEC61496-1/2 safety standards of the International Electrotechnical Commission, certified by TUV and UL.
◾ Short response time (≤15 ms), high safety and reliability.
◾ Easy installation and debugging, simple wiring, and compact appearance.

QL Series Measuring Light Curtains Models

Description:
- For example: QL08-40-280: QL series, 8 beams, 40 mm beam spacing, 280 mm protective height;
- Switching output: NPN or PNP;
- Communication interface: RS485 or RS232;
- Analog signal output: 1 - 10 V or 4 - 20 mA;
- Baud rate: 4800 bit/s, 9600 bit/s, 19200 bit/s, 38400 bit/s, baud rate can be modified arbitrarily;
- Signal transmission mode: active transmission or passive transmission;
- Data upload mode: full status upload or upload only the high, low position, and total number of interrupted beams;
- Detection distance: 0.3 m to 3 m or 0.3 m to 6 m, the maximum detection distance for beam spacing of 20/40/80 mm can reach 30 m;
- Standard configuration supports up to 500 beams, additional beams can be customized.

2.5 mm Beam Spacing

QL32-2.5-77.5
QL40-2.5-97.5
QL48-2.5-117.5
QL56-2.5-137.5
QL64-2.5-157.5
QL72-2.5-177.5
QL80-2.5-197.5
QL88-2.5-217.5
QL96-2.5-237.5
QL104-2.5-257.5
QL112-2.5-277.5
QL120-2.5-297.5
QL128-2.5-317.5
QL136-2.5-337.5
QL144-2.5-357.5
QL152-2.5-377.5
QL160-2.5-397.5
QL168-2.5-417.5
QL176-2.5-437.5
QL184-2.5-457.5
QL192-2.5-477.5
QL200-2.5-497.5
QL208-2.5-517.5
QL216-2.5-537.5
QL224-2.5-557.5
QL232-2.5-577.5
QL240-2.5-597.5
QL248-2.5-617.5
QL256-2.5-637.5
QL264-2.5-657.5
QL272-2.5-677.5
QL280-2.5-697.5
QL288-2.5-717.5
QL296-2.5-737.5
QL304-2.5-757.5
QL312-2.5-777.5
QL320-2.5-797.5
QL328-2.5-817.5
QL336-2.5-837.5
QL344-2.5-857.5
QL352-2.5-877.5
QL360-2.5-897.5
QL368-2.5-917.5
QL376-2.5-937.5
QL384-2.5-957.5
QL392-2.5-977.5
QL400-2.5-997.5
QL408-2.5-1017.5
QL416-2.5-1037.5
QL424-2.5-1057.5
QL432-2.5-1077.5
QL440-2.5-1097.5
QL448-2.5-1117.5
QL456-2.5-1137.5
QL464-2.5-1157.5
QL472-2.5-1177.5
QL480-2.5-1197.5

5 mm Beam Spacing

QL16-5-75
QL24-5-115
QL32-5-155
QL40-5-195
QL48-5-235
QL56-5-275
QL64-5-315
QL72-5-355
QL80-5-395
QL88-5-435
QL96-5-475
QL104-5-515
QL112-5-555
QL120-5-595
QL128-5-635
QL136-5-675
QL144-5-715
QL152-5-755
QL160-5-795
QL168-5-835
QL176-5-875
QL184-5-915
QL192-5-955
QL200-5-995
QL208-5-1035
QL216-5-1075
QL224-5-1115
QL232-5-1155
QL240-5-1195
QL248-5-1235
QL256-5-1275
QL264-5-1315
QL272-5-1355
QL280-5-1395
QL288-5-1435
QL296-5-1475
QL304-5-1515
QL312-5-1555
QL320-5-1595
QL328-5-1635
QL336-5-1675
QL344-5-1715
QL352-5-1755
QL360-5-1795
QL368-5-1835
QL376-5-1875
QL384-5-1915
QL392-5-1955
QL400-5-1995
QL408-5-2035
QL416-5-2075
QL424-5-2115
QL432-5-2155
QL440-5-2195
QL448-5-2235
QL456-5-2275
QL464-5-2315
QL472-5-2355
QL480-5-2395
QL488-5-2435
QL496-5-2475

10 mm Beam Spacing

QL08-10-70
QL10-10-90
QL12-10-110
QL14-10-130
QL16-10-150
QL18-10-170
QL20-10-190
QL22-10-210
QL24-10-230
QL26-10-250
QL28-10-270
QL30-10-290
QL32-10-310
QL34-10-330

20 mm Beam Spacing

QL04-20-60
QL06-20-100
QL08-20-140
QL10-20-180
QL12-20-220
QL14-20-260
QL16-20-300
QL18-20-340
QL20-20-380
QL22-20-420
QL24-20-460
QL26-20-500
QL28-20-540
QL30-20-580
QL32-20-620

40 mm Beam Spacing

QL04-40-120
QL06-40-200
QL08-40-280
QL10-40-360
QL12-40-440
QL14-40-520
QL16-40-600
QL18-40-680
QL20-40-760
QL22-40-840
QL24-40-920
QL26-40-1000
QL28-40-1080
QL30-40-1160
QL32-40-1240
QL34-40-1320
QL36-40-1400
QL38-40-1480
QL40-40-1560
QL42-40-1640
QL44-40-1720
QL46-40-1800
QL48-40-1880
QL50-40-1960
QL52-40-2040
QL54-40-2120
QL56-40-2200
QL58-40-2280
QL60-40-2360
QL62-40-2440
QL64-40-2520
QL66-40-2600
QL68-40-2680
QL70-40-2760
QL72-40-2840

80 mm Beam Spacing

QL04-80-240
QL06-80-400
QL08-80-560
QL10-80-720
QL12-80-880
QL14-80-1040
QL16-80-1200
QL18-80-1360
QL20-80-1520
QL22-80-1680
QL24-80-1840
QL26-80-2000
QL28-80-2160
QL30-80-2320
QL32-80-2480
QL34-80-2640
QL36-80-2800
QL38-80-2960
QL40-80-3120

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DADISICK si è sempre impegnata in prodotti di sensori di sicurezza di fascia alta, concentrandosi sulla ricerca e sviluppo tecnologico e sull'innovazione di prodotto. I nostri prodotti sono ampiamente utilizzati in settori quali apparecchiature di automazione, produzione meccanica, produzione automobilistica e produzione elettronica, contribuendo a ridurre il tasso di incidenti industriali e a garantire la sicurezza dei dipendenti. Continuiamo a introdurre nuovi prodotti che soddisfano le richieste del mercato, fornendo supporto per la produzione di sicurezza aziendale.

*Servizi di sostituzione: in un mercato altamente competitivo, le aziende devono migliorare continuamente i propri prodotti per mantenere la quota di mercato. Forniamo servizi di sostituzione dei sensori di sicurezza.

*Miglioramento o adeguamento delle linee di prodotto: quando un'azienda entra in nuovi mercati o cambia focus, potrebbe aver bisogno di perfezionare la propria linea di prodotti. Offriamo prodotti di sensori di sicurezza e supporto tecnico per questa transizione.

*Monitorare lo stato di funzionamento delle apparecchiature nel settore dell'automazione , arrestare o regolare tempestivamente le azioni delle macchine per garantire la sicurezza del processo di produzione.

*Monitoraggio della produzione meccanica dei componenti in movimento, prevenzione di potenziali pericoli, salvaguardia della sicurezza dei dipendenti e del regolare funzionamento della linea di produzione.

*La sicurezza nella produzione automobilistica monitora i processi ad alto rischio sulle linee di assemblaggio dei veicoli, migliorando la sicurezza dei lavoratori e l'efficienza della produzione.

*Industria chimica Monitoraggio in tempo reale dell'ambiente di produzione, per garantire la sicurezza nella manipolazione di sostanze tossiche e pericolose.

*Industria alimentare e delle bevande Monitorare il funzionamento delle apparecchiature della linea di produzione, prevenire la contaminazione e lo spreco di cibo.

*Logistica e magazzinaggio Utilizzati per la navigazione AGV e l'elusione degli ostacoli, garantiscono il trasporto sicuro delle merci.

*Nei settori della lavorazione del legno, tessile, della fabbricazione della carta, della stampa, della gomma e della plastica, tra gli altri, i sensori di sicurezza vengono utilizzati per monitorare vari processi di produzione, garantendo sicurezza ed efficienza.